Careful product development

Efficient processes

Our concept for your success includes innovations that can be produced in efficient processes. To be specific, this means: When developing new products, our system engineers keep the process in mind throughout. After all, increasing your output is a key factor to your business success.

Our number one goal is to create a system-compliant production process. We have showed that we are capable of achieving this goal with a multitude of products. 


Right from the very outset.

Always a pioneer: The energeto® system. The combination of the powerdur, bonding inside and foam inside technologies is not the only unique thing about our company; it is also our efficient processes that benefit our fabricators and fitters.

Using powerdur instead of steel not only helps to improve thermal insulation, it also has major benefits for production: Now we no longer need to spend precious time cutting and bolting together the steel. Another thing energeto® fabricators enjoy is the ease of storage: By reinforcing windows with powderdur, steel is now only needed for extra-large elements. As a result, steel supplies can be kept to a minimum. A major contributor to efficiency: The adhesive technology that increases output during production.

Fitters can now breath a sigh of relief, too. Without steel, the profiles are much lighter, which literally lifts a weight of your shoulders when handling the large elements that are so popular these days. Triple-glazed energeto® windows are no heavier that double-glazed steel-reinforced profiles. And fitters have it easier on the building site, too: To secure the window to the building, the holes needed are now much easier to drill without steel. What's more, each individual hardware screw for the corner and stay bearings is fixed in the reinforcement element as the powderdur strips stretch all the way to the welded corners, unlike in steel reinforcements.

energeto® 5000 view

Efficient design solution

As usual, aluplast designed energeto® 5000 view to be completely compliant with the remaining production process. The goal was to keep the mass production process unchanged to ensure that fabricators can work with their existing production lines and tools. The system has the normal overlap measures and uses the usual glazing beads. Various glass thicknesses up to 49 mm can therefore be inserted. Plus, the sash is glazed in the normal way, that is from the inside with the sash already hinged. Time-consuming manual processing is no longer necessary, and processing time is reduced considerably. Furthermore, existing additional profiles and accessories are compatible in all application cases. 
Following the principle of full compatibility, we once again provide a complete system solution, including false mullions, mullions and thresholds. The "Swiss" false mullion with its slim visible width of only 109 mm complements the delicate appearance of energeto® 5000 view.

Lift-and-slide door 85 mm

The future is efficient

With its 85 mm lift-and-slide door, aluplast focused on specifically on increasing productivity. We have reduced the amount of logistics work needed by reducing the number of components. However, the main achievement of aluplast's lift-and-slide door is the reduction in production time. What's more, retooling times and tool changes are kept to a minimum, even when working with an array of designs. Thanks to a new bonding mechanism, the new aluminium shells save a further 50% more time when compared to the old model.
These reduced production times and, above all, the modular design make this lift-and-slide door by aluplast the only product of its kind on the market. Depending on the thermal insulation properties required, the door can be fabricated in three different designs, including a premium version suitable for passive house solutions.

Adhesive technology

Setting the pace for production

There's a pretty good reason why we are known as the industry experts in adhesive technology. We identified the incredible benefits of this production technique early on (the technology originated in the automotive industry) and then enhanced it for window construction.The fact that adhesive technology is a key source of efficiency in the window industry has since become an open secret: In production, an automatic adhesive machine is key to creating a smooth production process, generating high element output and ensuring increased process reliability. And once installed, windows require very little maintenance as bonded sashes remain stable over the long term and therefore require no readjustment.


Fully-automated production with robots

New technologies for an efficient production process: The bonding and glazing robots, which are already in use at the aluplast technical forum and at individual aluplast partners, grip the pane from the glass and place it into the supplied sash frame. The adhesive is then applied in a fully automated process. After that, the sash can then be finished and either "married" to the frame or repositioned again.

By bonding the sash before its marriage to the frame, we have increased the flexibility of the production process. For example, we can now supply the frame and sash separately.

aluskin aluminium shells

Elegant design made easy

Aluminium's elegant appearance in a major trend. aluplast uses an intelligent material blend of uPVC and aluminium. The combination of a uPVC window with a clipped on aluminium skin results in a range of benefits that are not available in aluminium-only windows. The result of this interplay is a product of the highest technical standards that combines beautiful design with individuality and maximum safety. The aluminium shells can come with a blunt finish or cut on the mitre.

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